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  • gerryh Posts: 20
    Stock Poster gerryh
    27 Dec 2016 11:23 AM

    Hi Fellas, Firstly may I wish you all a VERY HAPPY AND PROSPEROUS NEW YEAR. Secondly the Pup is at the exhaust manufacturer's as he won't make up the repo exhausts until he has the bike. Once they are made I shall have them ceramic coated in black for durability and heat disipation. Still haven't got the dynamo/distributor back from the renovator as yet but paitence is a virtu (as I used to tell my kids many years ago) lol. Although not really relative to this forum, I managed to pick up a rolling frame and wheels for a BSA B25 of 1968 vintage locally and the forks and front wheel are exactly what I need for the BSA army B40 but have to return the frame and rear wheel to the seller which I don't need. Once grit blasted and painted they will be fitted and the B40 should begin to look like a real bike. The tank will have the decal for the Royal Army Service Corps in memory of my Dad who served in that Regiment during the Second World War. I was born in Kent UK very near Biggin Hill fighter base and when I got the chance used to creep out of the shelter to watch the dog fights above until my Mum grabbed me by my collar (or was it the arse of my pants) and dragged me back inside. Cheers and hope you all had a great Xmas as I did with sons and grand kids.

  • fatbat Posts: 2568
    Forum Legend fatbat
    27 Dec 2016 11:32 AM
    Sounds like some good projects Gerry and a nice way to honour your dad. You'll have to post up some pics for us to look at
  • Bilko Posts: 124
    Vic
    Stock Poster Bilko
    28 Dec 2016 08:07 PM
    Posted By Hollywood on 27 Dec 2016 7:53 AM

    Hi Bilko,

    You mention you have a service manual for this model, any chance of a getting a copy?

    Cheers

     

    Hollywood I'm currently moving house, everything is is boxes i'll see how I go when were settled in.

     

     

  • gerryh Posts: 20
    Stock Poster gerryh
    28 Dec 2016 10:26 PM

    Hi Hollywood, I'd be interested in the service manual also if possible.

    Best wishes for mthe house move.

    Gerry

  • Hollywood Posts: 39
    Stock Poster Hollywood
    29 Dec 2016 08:07 AM

    No Drama, have a safe move talk soon.

  • gerryh Posts: 20
    Stock Poster gerryh
    30 Jul 2017 11:47 AM
    HD Forums Australia - 100_0263.JPG

  • steelo Posts: 1807
    Adelaide foothills SA
    Motor Head steelo
    30 Jul 2017 11:51 AM
    Gee Gerry, you make us wait for 7 months and only give us one picture. Tell us more.
  • gerryh Posts: 20
    Stock Poster gerryh
    30 Jul 2017 11:54 AM
    Posted by gerryh on 30 Jul 2017 11:17 AM
    Hi Guys, At long last shes all back together after 2 years of hard work and many problems. Now I have a carb' leak which I can't seem to be able to fix, lapped the taper seats of the petcocks and seated the float needle but to no effect so far....I shall persevere. I shall at last get her out of the shed and take some more pics' to post as soon as I am able. Have had her fire for a few strokes but won't run consistently, carb' problem I think but I know I have got the timing right as there are three keyways on the dynamo sprocket and only one matches up with the points opening BTDC. I cant wait to try her out but foot clutch will probably give me a few problems lol
    Cheers Gerry
    HD Forums Australia - 100_0263.JPG

     

  • steelo Posts: 1807
    Adelaide foothills SA
    Motor Head steelo
    30 Jul 2017 12:03 PM
    Its a beautiful machine Gerry. Congratulations on all your efforts. Do you need to take the carby's and bike further afield for a solution?
  • brucefxdl Posts: 751
    south west victoria
    Performance Poster brucefxdl
    31 Jul 2017 08:39 PM
    maybe 2 years of hard work,but you have what many only dream of.well done on sticking to it .enjoy the ride when it happens.bike looks very nice .cheers
  • gerryh Posts: 20
    Stock Poster gerryh
    12 Sep 2017 10:42 AM
    Posted by steelo on 30 Jul 2017 11:33 AM
    Its a beautiful machine Gerry. Congratulations on all your efforts. Do you need to take the carby's and bike further afield for a solution?

     Hi Steelo, I have been trying to get her to run but with no success so I am taking her to a local guy who is a dab hand at Harleys but don't know if he has ever had any luck with the Shebler GX1 which is whats on her and I believe it is original. Only way I could get her to run was with a pressure pack of starting fuel (Start ya Bastard). Some nice person cut the chain and stole my trailer so need to borrow one before I can transport it to him. Had to re-seat the oil manual pump check valve which was leaking oil all over my bloody shed floor!! Other than that, got the lights working and the horn. Now once the thing runs I will have to take life in hand and get her on the road. I modified the twist grips cables so the right side is the throttle and the left side is the advance retard which should at least make it more usable for me but the foot clutch is going to be fun...ok here's a few more pic's of as she is before cmpleting the wiring. Cheers. Gerry

    HD Forums Australia - 100_0264.JPG

    HD Forums Australia - 100_0265.JPG

    HD Forums Australia - 100_0266.JPG

    HD Forums Australia - 100_0270.JPG

    HD Forums Australia - 100_0181.JPG

    HD Forums Australia - 100_0182.JPG

  • Bangkok Bob Posts: 601
    near Mandurah WA
    Performance Poster Bangkok Bob
    13 Sep 2017 06:17 PM
    Hi there. Tom Cotten at   Liberty@npoint.net   May be able to supply new floats and parts that are modern fuel resistant
    regards B.B.



    Posted by steelo on 30 Jul 2017 11:33 AM
    Its a beautiful machine Gerry. Congratulations on all your efforts. Do you need to take the carby's and bike further afield for a solution?

     Hi Steelo, I have been trying to get her to run but with no success so I am taking her to a local guy who is a dab hand at Harleys but don't know if he has ever had any luck with the Shebler GX1 which is whats on her and I believe it is original. Only way I could get her to run was with a pressure pack of starting fuel (Start ya Bastard). Some nice person cut the chain and stole my trailer so need to borrow one before I can transport it to him. Had to re-seat the oil manual pump check valve which was leaking oil all over my bloody shed floor!! Other than that, got the lights working and the horn. Now once the thing runs I will have to take life in hand and get her on the road. I modified the twist grips cables so the right side is the throttle and the left side is the advance retard which should at least make it more usable for me but the foot clutch is going to be fun...ok here's a few more pic's of as she is before cmpleting the wiring. Cheers. Gerry

    HD Forums Australia - 100_0264.JPG

    HD Forums Australia - 100_0265.JPG

    HD Forums Australia - 100_0266.JPG

    HD Forums Australia - 100_0270.JPG

    HD Forums Australia - 100_0181.JPG

    HD Forums Australia - 100_0182.JPG

     

  • RussellN Posts: 1
    Stock Poster RussellN
    03 Dec 2017 04:44 PM
    Hi Jerry,
    Just getting together a few Pup parts hoping to make something of them.
    I now have a reasonable gearbox and clutch (amongst other bits of course) ... but unable to find any info on their internal arrangement in terms of the nature of the bearing for the triple gear (countrshft gear) and possible interchangeable later parts for the apparently unobtainable 2303-26 triple gear?
    I note from a previous post that you have gathered some details and might be willing to share them?
    Any assistance you can offer will be much appreciated.
    All the best
    Many thanks
    Russell
  • gerryh Posts: 20
    Stock Poster gerryh
    20 Dec 2017 01:13 PM
    Posted by RussellN on 03 Dec 2017 04:14 PM
    Hi Jerry,
    Just getting together a few Pup parts hoping to make something of them.
    I now have a reasonable gearbox and clutch (amongst other bits of course) ... but unable to find any info on their internal arrangement in terms of the nature of the bearing for the triple gear (countrshft gear) and possible interchangeable later parts for the apparently unobtainable 2303-26 triple gear?
    I note from a previous post that you have gathered some details and might be willing to share them?
    Any assistance you can offer will be much appreciated.
    All the best
    Many thanks
    Russell

     Hi Russell, Sorry for the late reply but maybe can help with a diagram I had sent to me by a friend here in Oz when I was tearing my hair out trying to puzzle out the assembly of my Pup gearbox, will see if I can find it and upload it here. Cheers and have a great Xmas and New Year Gerry

  • gerryh Posts: 20
    Stock Poster gerryh
    20 Dec 2017 01:22 PM
    HD Forums Australia - GEARBOX PARTS LIST 1.jpg

  • gerryh Posts: 20
    Stock Poster gerryh
    30 Mar 2018 07:57 AM
    Hi all, Well she is finished and running......at last. Took her to the bloke who fixed up the carb' for me and got her running.whoohoo!!
    Here's a video clip on Youtube which my wife took of my ugly mug and the Pup   https://www.youtube.com/watch?v=7YAGY3aWybw
    Cheers
    Gerry
  • steelo Posts: 1807
    Adelaide foothills SA
    Motor Head steelo
    30 Mar 2018 09:15 AM
    Wow Gerry. Great work. Sounds excellent. Congratulations on your efforts.
  • dyna13 Posts: 45
    Stock Poster dyna13
    30 Mar 2018 12:10 PM
    Awesome, what a great sound the old girls have
  • friday Posts: 55
    Stock Poster friday
    02 Apr 2018 07:31 AM
    way too late but any way . I posted this on another forum . real nice work .
    http://www.vintagesteel.com.au/

    Im curious about part 2522-26 in the diagram on main shaft . anyone be able to describe that washer ?

    Ive got a similar one 1-1/32 id , 2-3/16 od , 1-5/16 dia lip , x 1/4 thick .
  • paulybronco Posts: 9605
    Forum Legend paulybronco
    02 Apr 2018 09:45 AM
    Posted by gerryh on 30 Mar 2018 06:57 AM
    Hi all, Well she is finished and running......at last. Took her to the bloke who fixed up the carb' for me and got her running.whoohoo!!
    Here's a video clip on Youtube which my wife took of my ugly mug and the Pup   https://www.youtube.com/watch?v=7YAGY3aWybw
    Cheers
    Gerry

     That is very cool....... here is the direct link for you







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